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  METAL
 DETECTOR-1
 A fun metal detector to find
coins at the beach
 All the parts for
         the PC board, PC board, battery
         and winding wire $10.00
 including pack and post. You will also need an AM radio, base-board to
 mount the parts and a wooden handle
         approx 1.5 metres long.
 
 
   
   
 
   
                GOLD
                DETECTOR! 
                This project has not been called a GOLD! detector as this name
                has been left for the more complex detectors that actually
                discriminate been gold and other metals.  There is an enormous difference between detecting
                gold and ordinary metals (called base metals). Apart from the fact that gold is over 1000 times more expensive, its magnetic
                differences are such that we can produce a metal detector that will
                discriminate between metals, both ferrous and non ferrous, and GOLD!
 Gold detectors have come a long way in the past 15 years, especially
                during the rapid rise in gold prices, about 10 years ago.
 At that time, "GOLD!" was on everyone's lips and as its price soared,
                GOLD FEVER took over and fossickers by the thousands took to the countryside
                to try their luck.
 
 In areas where gold was found some 100 years ago in Australia, the country was
                dotted with prospectors combing the hills and flood-plains with
                gold detectors.
 Encouraged by reports of sizeable nuggets being discovered,  buyers
                flocked to purchase gold detectors. Prospecting shops sprung up
                everywhere and offered detectors not much more complex that this
                model with an amplifier (the equivalent to the AM radio), for
                $299!  You may laugh, but when gold fever strikes,
                people do the craziest of things.
 
 The chance of picking up a nugget
                of gold is a million to one. This is because the ground where they
                are found is quite often filled with iron and other minerals that
                will affect the reading of electronic detecting equipment and reduce
                their sensitivity. To overcome this we must employ very sophisticated
                circuitry so that only the "signature" of gold is registered on the
                equipment.
 
 As you can imagine, detecting the difference between an aluminium
                ring-pull from a small nugget is an almost impossible task as ring-pulls
                are generally closer to the surface and swamp the minūte signature
                of any lumps of gold that may be buried deeper in the ground.
 
 Also the background effect of the minerals in the soil has to be
                cancelled and when you do this, you lose some of the sensitivity of
                the detector. The answer is to tune the equipment for the terrain
                you are covering so that it is at peak performance. This requires
                a fair degree of skill and that's why more advanced detectors
                are available on the market.
 
 To start you in this interesting field we have designed a very simple
                detector. It only requires a handful of components and an evening's
                work.
 This way you will learn electronics while being able to go out and
                find something valuable.
 It's not only gold that's worth finding but a whole range of items
                including money, jewellery, metal objects and things that have been
                lost for 100 years or more.
 
 One of the best places to search is the beach. Lots of things are
                lost in the sand every year and it's very easy to scan the surface
                with a detector and dig them up.
 Because this project is very simple we have not called it a gold detector
                as it cannot discriminate between any of the base metals and gold.
                Instead, the word "gold detector" can only be introduced with a more
                elaborate model where some form of discrimination is available.
 
 We have called this design a "metal detector" as it lets you know
                when anything of a ferrous or non-ferrous nature is placed in the
                field of the coil.
 
 HOW THE CIRCUIT WORKS
 We will start the discussion when the conditions have settled down
                after a few cycles and the voltage on the base of the transistor is
                stable (fixed by the "holding" or "resisting" action of the 10n capacitor).
 
 The circuit is an oscillator and the way it keeps oscillating is due to positive feedback. This is the case with all oscillators and
                the component that provides the feedback is the 1n capacitor between
 the collector and emitter of the transistor. It may seem unusual that
                the transistor can be turned on via the emitter to keep it oscillating,
                but in fact it does not matter if the emitter or base receives a
                signal as the important factor is THE VOLTAGE DIFFERENCE between these two
                terminals.
 
 If the base is kept fixed and the emitter voltage is reduced, the
                transistor sees a higher voltage between the base and emitter and it
                is turned ON harder. If the voltage on the emitter increases, the
                transistor turns OFF as the difference between the two is reduced.
 This is exactly what happens in this circuit. The 1n capacitor between
                the collector and emitter influences the voltage on the emitter to
                turn the transistor on and off. It does this by constantly monitoring
                the voltage on the tuned circuit and passing the change to the emitter.
 
 In this project, the TUNED CIRCUIT is the parallel components consisting
                of the inductor (the search coil) and the 1n capacitor across
                it. This is called an LC circuit in which the L is the inductance of the inductor
                in Henries (or mH or uH) and C is the capacitance of the capacitor
                in Farads (or uF or nF or pF).
 
 We start when the transistor turns ON and allows a pulse of energy
                to enter the tuned circuit (later you will see how the transistor
                turns on).
 
 The pulse of energy (current) starts by trying to entering both the
                coil and capacitor. You would think the coil has the smallest resistance
                but the capacitor is uncharged and presents a theoretical zero resistance
                and begins to charge. When a small voltage appears across it, you
                would think the coil would become the least resistance as it consists
                of only a few turns of copper wire.
 
 But the wire is wound in a coil and forms an inductor (it has inductance).
                When a voltage is applied to it, the low resistance of the inductor
                allows a current to flow but this current produces magnetic flux that
                cuts the turns of the coil and produces a back-voltage that opposes
                the incoming current. It works like this: Suppose you supply 200mV
                to the coil. The back voltage it produces may be as high as 199mV
                and thus you only have 1mV with which to push current into the coil.
 If the resistance of the coil is 100milli-ohms, the current will be
                about 10mA. The capacitor will accept more than this and so
                it gets charged first.
 
 As the voltage on the capacitor increases, it presents its voltage
                to the inductor and allows a current to flow (at
                a rate which the coil will accept) to produce magnetic flux.   This flux is called electromagnetic lines of force and creates an expanding
                field. The capacitor cannot provide energy for very long and after a short
                time the current reduces and this causes the magnetic field to
                begin to collapse.
 
                The collapsing magnetic field produces a voltage that is opposite
                to that originally supplied to it and the bottom of the coil becomes
                positive with respect to the top. If we think of the coil as being a tiny battery we see it adds its
                voltage to the 9v of the supply and the collector end of the coil
                becomes higher than 9v.
 
 This voltage is detected by the 1n feedback capacitor (between the
                collector and emitter) and it passes the voltage to the emitter where
                it increases the emitter voltage. The base of the transistor
                is kept stable and fixed by the holding action of the 10n capacitor
                and the transistor turns off slightly. This action continues and
                eventually the collector
                can be considered to be removed from the circuit so that it puts no
                load on the tuned circuit. When an inductor is not loaded like this,
                the collapsing magnetic field will produce maximum voltage.
 
 This is the case in the circuit above and as the magnetic field collapses,
                it produces a voltage (about 25v) that is considerably higher than
                that applied to it. This voltage is passed to the "C" component of the tuned circuit (the 1n capacitor connected across the coil) and
                the capacitor charges up.
 When
         all the magnetic flux has been converted to voltage the capacitor is
         charged and it begins to deliver this charge back to the coil. In the
         process, the voltage across the capacitor is reduced and this voltage
         is detected by the 1n capacitor across the collector emitter terminals
         of the transistor. The result is the voltage on the emitter is reduced
         and the transistor is turned on slightly to deliver a pulse of energy
         to the tuned circuit. 
                This is when another pulse of energy is injected into the system and
                the cycle repeats.
 The frequency of the circuit is about 140kHz and is set by the inductance
                of the coil and the capacitor across it.
 When we place a piece of metal in the magnetic field of the coil, some of the lines of flux pass through the metal and are converted
                to an electric current called an EDDY CURRENT in the metal.
 
 This means we lose some of the magnetic flux and so there is less
                available to return to the coil when it begins to collapse. This means
                the reverse-voltage produced by the coil will be lower and so the
                capacitor will take less time to charge to its maximum value. Thus
                the transistor will be turned on sooner and so the frequency of the
                circuit increases.
 
 The flux produced by the coil is electromagnetic radiation identical
                to radio waves of the same frequency. If we place a radio near the
                coil and tune it to a harmonic, the two frequencies
                will "beat" together and produce a "quiet spot" on the radio.
 When a piece of metal enters the field of the coil, the frequency
                changes slightly and a low-frequency tone is emitted from the speaker.
 A shift in frequency of as little as a few hertz will be clearly heard
                and this is why the circuit is so effective.
 The sensitivity of the coil depends on making the circuit change frequency
                at the slightest insertion of a metal object. This requires operating
                the transistor at an amplitude that is not overdriving it, so that
                the slightest injection of a piece of metal into the field will alter
                the frequency.
 
 It is important to note that the AMPLITUDE of the waveform is also
                reduced when a piece of metal is introduced but the radio is not set
                up to detect this. Other metal detectors detect the drop in amplitude and
         later you will see how the two circuits compare.
 
 
 
 ![Collapsing field produces a voltage into capacitor. 1n feedback capacitor sees this voltage]()  ![capacitor charges up and turns ON transistor via feedback capacitor]()  ![Transistor TOPS-UP capacitor and produces FULL magnetic field]()  ![Capacitor is fully CHARGED. Transistor is turned off]()  ![capacitor delivers charge to coil. Magnetic flux produced]()  ![capacitor half discharged]()  ![capacitor discharged]()  ![magnetic flux collapses and produces a voltage in the opposite direction]()  ![Capacitor half charged]()  ![capacitor fully charged - but in wrong direction to turn on transistor]()  ![capacitor delivers its charge to coil. Magnetic flux produced]()  ![capacitor half discharged]()  ![capacitor fully discharged - go to first frame]()    1. Glide your "mouseover" the boxes
         above and study each frame.  2. Hold mouse on box for "description."  3.Mouseover:
 ![]() for animation. There
         are many ways to explain how the circuit works and all of them are
         technically correct.
 Here's an animated way to describe the cycle. The transistor is only
         turned on when the voltage across the capacitor is negative on the
         bottom plate. This is when the voltage on the capacitor is added to the
         voltage of the supply and passed through the 1n capacitor across the
         transistor to reduce the voltage on the emitter. The transistor turns
         ON and delivers a short burst of energy to the TUNED CIRCUIT.
 The 4n7 on the emitter charges slightly during this action and the
         voltage on the emitter rises to turn the transistor OFF.
 The charge on the capacitor is passed to the coil and it produces
         expanding magnetic flux. The capacitor runs out of charge and the coil
         collapses. The collapsing magnetic flux produces a voltage in the
         opposite direction and this is passed to the capacitor.
 During this part of the cycle the voltage on the capacitor is not of
         the correct polarity to turn the transistor on and it remains
         OFF.
 This is the part of the cycle when very little load is placed on the
         tuned circuit and the voltage produced by the coil can be higher than
         the applied voltage. The capacitor then delivers its charge to the coil
         and the cycle repeats.
 
                   CONSTRUCTION All the parts fit on a small PC board with two wires from the coil and two from the battery.
 
 
 
          
            | PARTS LIST 1  -  220R (red-red-brown-gold)
 1  -  47k (yellow-purple-orange-gold)
 2  - 1n greencaps (102)
 1  -  4n7 greencap (472)
 1  -  10n greencap (103)
 1  -  47u electrolytic
 1  -  BC 547 transistor
 1  - slide switch
 1  -  9v battery snap
 1  -  9v battery
 6.5m winding wire (gauge not critical)
 METAL DETECTOR-1 PC board
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                The search coil is made by winding 16 turns around a circular object
                12cm diameter. This can be a juice bottle or even a square object
                as the coil can be made circular afterwards. Use 4 pieces of sticky
                tape or electricians tape around the turns to keep them in place and
                glue the coil to the base board with silicon sealant. 
 The base-board has a wooden handle screwed to it at an angle of 60°.
                You will also need a small transistor radio taped to the handle near
                the base so that it can pick up the field from the coil and detect
                when the frequency of the oscillator changes. The diagram below shows
                the best layout.
 
                  
                
 TRYING IT OUT
 Connect the battery and turn the transistor radio on. Tune across
                the dial and you get a number of spots where the radio will produce
                a whistle as a result of its local oscillator beating with the output of the coil of the detector.
 
 
                  
                
                We got the best result at about 1400kHz and this is where the tone
                could be adjusted to a very low frequency. When the detector was swept over a 20¢ coin at about 10cm, the change
                in the tone could easily be detected.
 The frequency of the oscillator of the metal detector will change slightly as the battery voltage falls and as the temperature of the
                circuit increases on a hot day.
 This can be compensated by adjusting the frequency of the radio so
                that the tone is kept as low as possible.
 You are now ready to go out and try your luck.
 
 IF IT DOESN'T WORK
 If you don't get a squeal from your radio after tuning the entire
                band, the fault will lie in the oscillator.
 This could be due to the transistor not having sufficient gain to
                produce oscillation or some of the parts not soldered correctly.
 Try switching the circuit on and off quickly to spark it into action.
                If this doesn't work, check the wiring and make sure there are no
                shorts between the tracks.
 
 If you have taken too long to solder the transistor or used a very
                hot iron, it may be overheated and its gain will be reduced. This
                will prevent the oscillator starting up. Replace the transistor and take more care with soldering.
 
 The winding wire for the search coil is insulated with enamel to prevent
                the turns shorting against each other. But if you damage this coating
                by scraping or kinking the wire you may get two turns where the copper
                is touching each other. This will create a shorted turn and prevent
                the oscillator working. You must prevent any damaged sections touching
                each other.
 
 Do not wind  tinned copper wire around the coil to hold the turns
                in place as this will create a shorted-turn and prevent the circuit
                from oscillating.
 It's best not to have any metal items near the coil as they will reduce
                its effectiveness. This includes nails and screws in the base-board.
                Metal objects that are away from the centre of the field are ok as
                they will have no effect.
 
 CONCLUSION
 We have found the circuit to be extremely reliable and self-starting.
                If you are experiencing any difficulties, it's best to put another
                kit together kit as you may have damaged a capacitor or the transistor
                and these are extremely difficult to diagnose.
 
 We haven't found any valuable items with our detector but I hope you
                do.
 
    
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