DISCHARGE UNIT MkII
Capacitor Discharge Unit MkII kit is available from
Talking Electronics for $10.20 plus $6.50 postage.
model railway has points. I don't consider a layout to be complete without at
least one. Without them, the layout is a train set!
Many of these points are switched remotely due to their distance from the operator
or inaccessibility in tunnels etc. Their method of control is usually
electrical and up to now a number of problems have been associated with these
circuits. They had the tendency to overheat the solenoids and even burn them
out. If this happened, the points, and even the track, could be damaged. The
control of a set of points is simple. Electrical energy is converted to
mechanical movement via a solenoid actuator. This device is called a 'POINT
MOTOR.' They are mounted under or near the point in such a way that the
movement sets the blades of the points for one direction or the other.
This involves a linear movement of about 5mm (1/4in). To create this movement, the simplest
device is the solenoid. It is simply a coil of wire wound on a former. Inside
the former is an iron actuator or slug which can be pulled into the coil when
the power is applied. By placing two of these coils end-to-end, a forward and
reverse motion can be created. These arrangements are called 'Switch Machines'
or 'Point Motors'.
The completed Capacitor
Discharge Unit MkII
two-solenoid point-motors are usually switched by short pulses of electricity.
The pulse length is often determined by the operator or by a simple
But there are several problems with this arrangement. Point motors require a
considerable amount of current for their operation. This means the full
capacity of the transformer will be needed. Any other items using the same
supply will suffer.
There are other problems too. The high currents will play havoc with switches. The
back emf (reverse voltage) generated by the solenoid is sometimes sufficient to
weld the switch closed. This will keep the current flowing through the solenoid
and it will overheat very quickly.
Our CAPACITOR DISCHARGE UNIT overcomes all these problems.
The Capacitor Discharge Unit MkII circuit
We have called it CDU-2 to identify it separately from our Capacitor Discharge Unit
also available from the author. Both these kits are available and the
only difference is CDU-1 uses a 2N 3055 transistor and CDU-2 uses a BD 679
Darlington transistor. Both units operate exactly the same but CDU-2 is
Capacitor Discharge Units (CDU's) supply a high current 'burst' to the solenoid. This
current burst is over by the time the switch contacts open, thus eliminating
back emf across the switch contacts, Should a solenoid be left in circuit, the
current flowing through it (after the initial surge) will be less than 50mA. It
won't even be enough to warm the coil!
The printed circuit
board: 46mm x 36mm.
DOES IT WORK?
The AC voltage (16v) at the input of the CDU is rectified by D1. This
diode passes every positive half-cycle of the AC and blocks the negative
half-cycle. Assuming no solenoid is connected to the CDU, R1 pulls
the base of the Darlington transistor high, switching it ON and allowing
current to flow through it (from C to E), to charge the 1000u capacitors. These
are the reservoir capacitors that will supply the surge of current to the
solenoid. D2 and D3 are protection diodes that prevent any back emf
from damaging the transistor or capacitors.
This is what happens when a solenoid is connected across the output of the CDU: The
reservoir capacitors will discharge through D3 into the solenoid.
The low impedance of the solenoid (typically 3 ohms) is now holding the base of
the transistor LOW, switching it OFF. The only current now flowing is going
through R1 and
the solenoid. This current is less than 50mA. The transistor remains OFF
preventing the charge-current reaching the solenoid. Removing the solenoid
from the output of the CDU will allow the base of the transistor to be pulled
HIGH by R1. The transistor will turn on and charge the reservoir
capacitors again, ready for the next operation. Recharge time is less than half
$10.20 plus $6.50 postage.
HERE for details
1 - 1k
4 - 2k2
2 - 1000u 25v - 35v. see text
3 - 1N 4002 diodes
1 - 3mm red LED
1 - BD 679 Darlington transistor
1 - nut and bolt
1 - Capacitor Discharge Unit MkII PC Board
the PC board is straightforward. Four 2k2 1/4watt resistors are wired in
parallel to form R1. A 470R 1 watt resistor could be used but ¼
watt resistors will look much neater. The transistor is bolted to the PC
board and its three
leads soldered and trimmed. It requires no insulation or heatsink. The
capacitors can be rated at 25v if the unit is to be operated on 15 - 16v AC. If
connected to 18- 20v, the capacitors must be rated at 35vw.
Train transformers often have an output of 15v to 16v when labelled 12v, so
this must be taken into account. (They drop to 12v on full load).
A single 2200u capacitor can be substituted for the two 1,000u capacitors. If a more
powerful unit is required, an extra 2200u electrolytic can be added, making 2 x
Care must be taken with orientation of all components other than the resistors. Any error
will result in damage to some or all the components.
CONNECTING THE UNIT
Disconnect the wires of your existing system from the transformer and connect
them to the output of the CDU.
Connect the input of the CDU to the transformer. The system is now ready for operation.
See the completed wiring diagram for the connections to the capacitor discharge
The LED can be placed on the main control panel of the layout to indicate the condition of
the unit. The LED will light to indicate when the unit is ready. When a point
is operated, the LED will extinguish, then come back on when the capacitor
charges. If it remains extinguished, it indicates a fault is present and the
solenoid may be still in circuit. No other points can be operated until this is
fixed, but at least the solenoids will not be damaged!
Wiring the Capacitor Discharge
Unit MkII to your point switching system.