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		This discussion covers a number of ways to generate 5v (and up to 10v) 
		from 1 or 2 cells. It also covers how to get 5v from a number of nearly flat cells and 
		generating a voltage from solar cells.
 Every project needs a power supply. It may be a single 1.5v cell or a  
		3v lithium cell. It may be a 9v battery or a set of 4 cells to get 
		6v.
 It's wonderful if you can fit a battery and everything works perfectly, 
		but there are lot of times when the voltage from the cells is not 
		exactly the correct voltage. It may be too high or just not quite 
		right. In addition, the voltage from a set of cells will drop as they 
		get older and 
		may create problems with reliable operation of the project.
 What is needed is a REGULATED SUPPLY.
 A regulated supply will deliver a fixed voltage, even though the cells 
		are getting flat.
 Imagine if you had a 9v battery that remained 9v, instead of dropping to 
		8v, 7v, 6v and finally dying.
 The same with a 5v supply for a microcontroller project. Four cells 
		produces 6v and this is too high for a micro. Adding a diode drops the 
		voltage to 5v4 and as the cells start to get old, the voltage drops to 
		less than 4v.
 By adding one of our circuits, the voltage remains at 5v6 until the 
		cells are at the end of their life.
 These are the circuits you have been wanted for a long time.
 
 Theory on how a
		
		POWER SUPPLY works can be found on Talking Electronics website.
 
  
     
        
     
     
      
       CIRCUIT 1 
     
        
     
     
      
       5v3 to 10v 
		OUTPUTQ1 is a current amplifier
 Q2 is an oscillator
 Q3 is a signal inverter
 Q4 is the output voltage detector
 
     
        
     
     
      
       
       
			This circuit converts a 3v supply to 9v. It can take the 
			place of a 9v battery and perform better and cost less. The biggest problem with a 9v battery is the small amount of energy 
			it contains.
 This has been improved recently with the introduction of alkaline and 
			lithium cells but you are paying a high price for theses types of 
			batteries.
 The cheapest battery contains manganese dioxide or ordinary "dry" 
			cells, so called because they did not spill when tipped over. 
			Customers thought the cell was "dry" and this is how it got its 
			name.
 But the problem with this type of cell is the voltage rapidly falls 
			to less than 1.2v per cell and with 6 cells in series, this becomes 
			about 7v.
 As the voltage drops to any device such as a radio or amplifier, the 
			current also drops and since the output power is a combination of 
			these two, the performance drops appreciably.
 Imagine if you could provide a constant 9v. The output of your 
			project would remain high and the performance could be guaranteed.
 This circuit is the answer.
 It provides a regulated output of 9v from two AA or AAA cells and 
			costs less than any of the 9v batteries on the market.
 The only thing we cannot deliver is a very high current. Some of the 
			lithium and alkaline batteries will deliver over 2amp for short 
			periods of time and we cannot compete with this performance.
 However we can compete with a standard 9v battery and deliver a 
			constant current of up to 70mA with a voltage drop of less than 
			60mV.
 9v batteries are rated a 330mAh at a discharge of 2mA. When the 
			current increases to 50mA, the rating is 200mAh and at 100mA the 
			rating is less than 100mAh. By using AA cells we can compete very 
			favourably with these figures and provide a constant 9v output.
 The clever part of the circuit is the current amplifying transistor 
			driving the base of the second transistor.
 This transistor allows the circuit to consume less than 10mA when 
			idling (quiescent current) and draws over 250mA when delivering 70mA 
			to the load. Without this transistor, the quiescent current would be 
			30mA.
 
 HOW THE CIRCUIT WORKS
 The circuit starts via the current supplied by the 100k turning on 
		the third transistor via its base.
 This turns on the first transistor and supplies current to the second 
		transistor to turn it ON.
 The voltage on the collector of Q2 drops and this pulls the 330p towards 
		the 0v rail. This turns on the first transistor more and the two 
		transistors keep turning on more and more until they cannot turn on any 
		harder. The 330p is charging during this time and it continues to charge 
		and as it becomes more-charged, the charging-current falls and this 
		turns off the first transistor slightly.
 This action turns off the second transistor slightly and the voltage on 
		the right-side of the 330p rises and this reduces the charging current 
		through the first transistor and very soon the first transistor is 
		turned off more. This action turns off the second transistor.
 The current through the inductor stops and the magnetic flux collapses 
		and produces a voltage in the opposite direction.
 This voltage flows through the 1N4148 diode and charges the 100u 
		electrolytic. It also charges the 330p in the opposite direction via the 
		33k. When the high voltage from the inductor decays, the voltage on the 
		right-hand plate of the 330p drops and this lowers the left-hand plate. 
		This action turns on the first transistor and the two transistors begin 
		to turn on again, assisted by the presence of the 33k.
 
     
        
     
     
      
        5v to 10v REGULATED SUPPLY
 
     
        
     
     
      
        As the voltage on the 100u increases, the 
		voltage at the join of the 1k and 5k6 increases and when it reaches 
		0.65v, the fourth transistor begins to turn on. This action turns off 
		the third transistor slightly and this has the effect of making the 33k 
		a larger value. This means the 330p is not charged as much during part of the cycle and 
		during the next part of the cycle it does not turn on the first 
		transistor as much.
 This means the two transistors do not turn on as hard and thus the 
		output voltage does not rise above a particular value.
 This is how an exact voltage is produced on the output rail. It is 
		accurately set by adjusting the 10k pot.
 When a load is applied, the output voltage decreases and turns off Q4 slightly. 
			This turns on Q3 slightly and allows the 330p to charge slightly 
		more so that the two oscillator transistors "work harder."
 The end result is more energy 
			delivered by the inductor and the voltage is restored.
 The output voltage can be maintained up to an output current of 
			about 70mA. This is as much energy as the inductor can deliver. 
			After this, the voltage drops off slightly when a higher current is 
			required.
 The circuit can be set to a minimum of 5v  and a maximum of 10v 
		via the pot.
 
 CONSTRUCTION
 The core of the inductor (transformer) is obtained from a 10mH inductor 
		but any core of the same size can be used.
 Remove the original winding.
 Wind 70 turns of 0.25mm wire (or any near size) enamelled wire to 
		fill the bobbin and solder the ends to the two pins connected to the 
		bobbin.
 The components can be assembled on a small piece of matrix board.
 
  
     
        
     
     
      
       CIRCUIT 25v 
		REGULATED SUPPLY FROM 3v
 This circuit will produce 
		a 5v regulated output from 2 cells (3v). The output current is limited 
		to 50mA  but will be ideal for many microcontroller circuits.
 The output voltage is set to 5v by the 3k9 and 560R resistors, making up 
		a voltage divider network.
 
     
        
     
     
      
        
  
     
        
     
     
      
       CIRCUIT 35v FROM OLD CELLS
 This circuit takes the place of a 78L05 
3-terminal regulator. It produces a constant 5v  @ 100mA. You can use any old 
cells and get the last of their energy. Use an 8-cell holder. The voltage from 8 
old cells will be about 10v and the circuit will operate down to about 7.5v. The 
regulation is very good at 10v, only dropping about 10mV for 100mA current flow 
(the 78L05 has 1mV drop).  As the voltage drops, the output drops from 5v on 
no-load to 4.8v and 4.6v on 100mA current-flow. The pot can be adjusted to 
compensate for the voltage-drop.
 
 
 
	
		|  The regulator connected to a 12v battery pack
 
		 | 
		 The regulator connected to a 9v battery
 |  
		| 
 The battery snap plugs into the pins on the 5v regulator board with the 
		red lead going to the negative output of the board as the battery snap 
		is now DELIVERING voltage to the circuit you are powering.
 
 
 
 
 A close-up of the regulator module |  
		|  |  
  
CIRCUIT 41.5v to 5v PHONE CHARGER
 Sometimes it is better to use 
something that is already available, rather than trying to re-invent the wheel. 
This is certainly the case with this project. You could not buy the components 
for the cost of the complete phone charger and extension leads.
 The circuit will deliver 70mA at 5v and if a higher current is drawn, the 
voltage drops slightly.
 These chargers were originally priced at $30.00 !!    Contact 
Talking Electronics for the supplier.
 
 The AA case and 4 adapter leads  - cost: $3.00!!
 
 The LED and 1u capacitor can be clearly seen in this 
photo.
 
 
 
  
CIRCUIT 
5  POWER SUPPLIES - FIXED
 A simple power supply can be made with a component called a "3-pin regulator or 
3-terminal regulator"  It will provide a very low ripple output (about 4mV to 
10mV provided electrolytics are on the input and output.
 The diagram above shows how to connect a regulator to create a power supply. The 
7805 regulators can handle 100mA, 500mA and 1 amp, and produce an output of 5v, 
as shown.
 These regulators are called linear regulators and drop about 4v across 
them - minimum. If the current flow is 1 amp, 4watts of heat must be dissipated 
via a large heatsink. If the output is 5v and input 12v,  7volts will be dropped 
across the regulator and 7watts must be dissipated.
 
  FIXED POWER SUPPLIES USING 5v REGULATOR
 
 
 
  78L05 Surface mount 5v  100mA Regulator
 
  
 CIRCUIT 
6POWER SUPPLIES - ADJUSTABLE
 The LM317 regulators are adjustable and 
produce an output from 1.25 to about 35v. The LM317T regulator will deliver up 
to 1.5amp.
 
 ADJUSTABLE POWER SUPPLIES USING REGULATOR
 
  
CIRCUIT 
7POWER SUPPLIES - ADJUSTABLE using 7805
 The 7805 range of regulators are called "fixed regulators" 
but they can be turned into adjustable regulators by "jacking-up" their output 
voltage. For a 5v regulator, the output can be 5v to 30v.
 
 ADJUSTABLE POWER SUPPLIES USING 5v REGULATOR
 
  
CIRCUIT 
8POWER SUPPLIES - ADJUSTABLE from 0v
 The LM317 regulator is adjustable from 
1.25 to about 35v. To make the output 0v to 35v, two power diodes are placed as 
shown in the circuit. Approx 0.6v is dropped across each diode and this is where 
the 1.25v is "lost."
 
 ADJUSTABLE from 0v USING 2 DIODES
 
  
CIRCUIT 
9POWER SUPPLY TO DRIVE A WHITE LED
 A white LED requires about 3.6v to 
illuminate and this circuit will produce very good illumination from a single 
cell:
 
 
 
		
			| Type: |  | Gain: | Vbe | Vce | Current | Case |  
			| 2SC3279 | NPN | 
			140 to600
 @0.5A
 | 0.75v | 10v | 
			2amp | 
			 |  
			| BC337BC338
 | NPN  | 60@300mA
 | 0.7v | 45v25v
 | 800mA | 
			  |  
			| BC547BC548
 BC549
 | NPN |   70@100mA
 | 0.7v | 45v30v
 30v
 | 100mA |    |  
			| Transistor 
			Specifications |  
  
CIRCUIT 105v Regulated Solar 
Power Supply
 This project uses the 
1.2v rechargeable battery and solar panel from a
Solar Garden Light. These lights can be bought for less than $5.00 in most 
$2.00 shops or similar shops that sell general household items.
 We are also using the housing for this project as we could not buy the case, 
battery and panel for $5.00 in an electronics shop.
 It is incredible that a solar panel, rechargeable battery and plastic housing 
can be bought for less than $5.00!
 We have already described the operation of the
Solar Circuit, but unfortunately it cannot be used to generate a voltage 
higher than about 4v, so a new design had to be created. The circuit we have 
designed is shown above and provides a regulated 5v output @ 10mA. If a higher 
current is drawn, the output voltage will drop. At 15mA, the output voltage 
drops to 4v.
 This supply has been specially designed for a microcontroller project, but it 
will also work for circuits such as amplifiers, FM transmitters etc.
 All the components and PC 
board: $11.00
 0.5v @ 200mA solar cells 
$2.50 each
 0.5v @ 100mA solar cells 
$1.50 each
 Order the kit and/or solar 
cells from Talking Electronics
 
 5v Regulated Solar Power Supply 
Circuit
 
  
CIRCUIT 115v from a Hand Cranked 
Generator
 When the handle is 
turned fairly quickly, the output of the motor produces a maximum of 5.5v and 
has a current under short-circuit conditions of about 400mA. This project is 
fully described
HERE and shows how to increase the voltage of the generator by adding 100 
turns to each pole of the generator and this will 
increase its charging current to a 3.6v Li Ion battery.
 
 The diode and LED connected
 to the generator
 
 Wind-up Torch/Radio
 
 THE HAND-CRANKED TORCH - charging 
current 175mA
 (after the modification)
 
 Close-up of the 3.6v Li Ion 450mAhr 
cell
 
    29-3-2010 |