| 
			
				| These projects have all been 
				created to solve a problem. When you are developing a project, it has to be tested and TEST EQUIPMENT is often very 
				expensive.
 We have solved the problem by designing our own.
 Here is a selection of the projects we have designed . . .
 |  
 
 
    
      | When you are building lots of circuits and using surface-mount LEDs, 
		there are many times when you have to test a LED to determine the 
		cathode and identify the colour.
 You may also need to compare the brightness as some LEDs are TOO BRIGHT 
		and others are very weak.
 I have even had the case where one end of a surface mount LED was not 
		soldered correctly and did not illuminate. I had to determine if the LED 
		or the joint was faulty.
 That's why this little project was born.
 The tester delivers only about 5mA to 7mA and this will help compare 
		high bright LEDs from poor-quality LEDs and also any LEDs that have been 
		damaged due to over-heating/soldering.
 One of the big problems with surface mount LEDs is their susceptibility 
		to damage when being soldered. They are more-sensitive than transistors!
 I have never damaged a transistor but some LEDs fail after the best 
		attempt at soldering.
 That's because the light-emitting chip is only a millimeter from the 
		lead being soldered.
 This tester will identify all these problems and it only costs a dollar.
 Some of the old LED testers only tested loose LEDs with a current of 
		1mA, 10mA and 25mA, but this tester will test LEDs in-circuit as well as 
		surface mount LEDs.
 This is the first handy piece of TEST EQUIPMENT for LEDs and there will come a 
		time when you wish YOU HAD IT.
 The tester also has two more features.
 It will test a shorted LED and continuity of tracks.
 The LED on the tester will illuminate when the probes 
		touch each other and this proves the batteries are connected.   
		This feature can also be used as a continuity tester and will also 
		illuminate LEDs very faintly through the driver-resistors on the circuit 
		you are testing. So, it has many uses. Just add it to the range of TEST 
		EQUIPMENT designed by Talking Electronics and you will be ready for 
		designing and testing all sorts of projects.
 Digital Multimeters (DMM's) will illuminate all types of LEDs (with positive 
		coming out the positive lead) but analogue meters using a single cell 
		will not illuminate any  LEDs.  But they will not illuminate 
		two LEDs in series and many of the projects we design have two LEDs 
		making a segment of a 7-segment display.
 The earth lead is negative and the tip of the probe is positive.
 That's why you need all types of test equipment.
 
 
 THE CIRCUIT
 
		LED TESTER CIRCUIT
		
		
		
    
	
         
		The circuit is very simple. It is just a 4.5v supply with a LED and 
		resistor in series. When the two probes touch they complete the circuit 
		and the "test LED" will illuminate. When the probes are across a LED, 
		only the LED being tested will illuminate. If the "test LED" 
		illuminates, the LED being tested is shorted. 
 When a LED on the PC board is illuminated, it will drop between 1.7v and 
		3.6v due to the characteristic voltage drop across the LED (according to 
		the colour). This leaves only 0.9v to 2.8v for the voltage across both 
		the 470R and 330R resistors, as they are in series. Since both resistors 
		are about the same value, the voltage across each resistor will be about 
		1.4v and this is not sufficient to illuminate the red LED. A simple but 
		clever way of turning off the red LED when a LED is being tested. It 
		only turns ON when a short-circuit is present.
 This tester can also be used to test continuity.
 It was used recently to determine the connections on a PC board from a 
		surface-mount 8-pin PIC chip to the 5 programming pins. The LED on the 
		tester illuminated when connected to the ends of a track. The adjacent 
		pins were also tested to see if any tracks were shorted to other tracks.
 Just another use for this handy tester.
 
 CONSTRUCTION
 A kit of components is available from 
		
		
		
		
				Talking Electronics.
 All the components are included in the
		
		kit
		
		and everything is identified on the board.
 
		 
		 Fine tinned copper wire is fitted through the centre holes to make 
		contacts for the negative of each cell. These wires are carefully 
		soldered and the ends trimmed close to the underside of the board. 
		A cell is then placed over these wires and held in place with two wires 
		over each cell.
 Here is a close-up of the tinned copper wire holding the cells in 
		place. The wires at the top of the cell use thick tinned 
		copper wire.
 
		 The cells are then held tight by drawing the two wires together 
		and joining them with a tiny dob of solder. They must not  
		move or they will lose contact. Finally, each cell is held in position with a band of heatshrink:
 
		 
 Shrink the plastic with a cigarette lighter, but do it quickly so you 
		don't get the cells hot.
 
 
 
			
				
					| 
					
					PARTS 
					LIST $2.50
					plus 
					$4.00 post
 Order 
					a kit
 |  
					| 1 - 330R	resistor 1 - 470R resistor
 1 - 3mm red LED
 
 1 - 20mm nail for probe
 1 - paper clip for earth lead
 (or black alligator clip)
 1 - 30cm black hook-up wire
 
 3 - button cells  -  AG12
 10cm tinned copper wire
 30cm fine tinned copper wire
 20cm very fine solder
 3 - bands of heatshrink
 
 1 - LED Tester MkII PCB
 |  
             
				  |  
 
    
      | 
 There is a certain amount of skill required to design a circuit but a 
		lot of skill to simplify it.
 There are lots of transistor tester circuits on the web and they all do 
		the one thing - identify a PNP or NPN transistor. Some provide the gain 
		and even the maximum operating voltage but in most cases we only want to 
		know the c, b, e pin-out and if the transistor is NPN or PNP.
 That's what this tester does. It lets you know the pin identification.
 
 And, amazingly, it only uses a few components.
 The secret is the transformer.
 It's a flyback transformer that produces a high voltage when the 
		transistor switches off and this voltage is used to illuminate a single LED 
		for the PNP transistor and 
		2 LEDs for the NPN transistor. The two LEDs in series are used to 
		produce a voltage greater than 1.7v + 2.3v = 4v so the 4v can be used to 
		illuminate a white LED placed on the "Test LED" pins.
 The project uses a single 1.5v cell and this voltage is below the 1.7v 
		needed to illuminate a red LED so no power switch is required.
 There is only one trick to get the circuit working.
 The phase of the transformer winding must be correct to get the circuit 
		to oscillate.
 Both windings are 40 turns so it does not matter which 
		winding is used for the primary or which is used for the feedback. The feedback winding could 
		be a small as 10 turns but 20 turns or more is guaranteed to get the 
		circuit to work. But if the feedback 
		winding is not connected around the correct way, the circuit will not work.
 There is no danger of excess current when the feedback winding is 
		greater than required, it just produces a very brightly illuminated LED.
 
 You can learn a lot about the effect of one winding of a transformer on 
		another in this air-cored example by slowly bringing the two 
		windings together to see the circuit start to work.
 When the flux density is very low, an air cored transformer is just as 
		good as iron or ferrite cored and when the current is turned off 
		very quickly in one of the coils, it produces a collapsing flux that cuts the 
		turns of all the coils and produces a high voltage in them of the opposite 
		polarity.
 This is the voltage that illuminates the LED because the supply is only 
		1.5v and it is not capable of doing this. Thus we can prove it is the 
		transformer that increases the voltage. In fact the voltage is high enough to illuminates two LEDs in series.
 If the LEDs are removed, the output peaks at 8v and operates at 700kHz. 
		The LEDs have a very fast response time and will detect the energy from 
		the 700,000 spikes per second.
 
 The kit might cost only a few dollars but the experience gained by 
		experimenting with the two coils is invaluable. By bringing the coils 
		close to each other you will be able to see the point when the circuit 
		starts to operate.
 This has never been covered before.
 Most experiments are done with ferrites cores and you don't get to 
		understand the fact that air can transfer flux. This is especially 
		important with very high frequency circuits where the coil is always air 
		cored as ferrite does not have any advantage over air due to the losses 
		at high frequency.
 The experiments with the coil have to be separate to constructing the 
		project as we will be concentrating on fitting the coils in the quickest 
		and easiest way.
 This project will also detect the leads of a Darlington transistor
 
 
 
 THE CIRCUIT
 
		TRANSISTOR TESTER CIRCUIT
		
		
		
    
	
         
		The circuit is very simple. It is just a 1.5v supply driving two 
		separate oscillator circuits. 
 You fit an NPN or PNP transistor into one of the circuits with the leads 
		around the correct way and the LED or LEDs will illuminate.
 The 1k5 resistor limits the current into the base so the feedback 
		winding can produce a voltage that adds to the supply voltage and turns 
		the transistor ON harder to produce part of the cycle.
 The operation of the circuit is quite complex because it involves the 
		action of a transformer and this is always 
		quite complex.
 When current flows through a single turn of a coil, it produces magnetic 
		flux and this flux flows around the wire so that it all comes out the 
		centre of the turn. When more turns are added, the density of the flux 
		increases as each turn adds more flux.
 The supply for this project is from a battery and it produces flux 
		called STATIONARY FLUX when a coil is connected to a voltage called a DC 
		supply.
 But when it is initially connected to a DC supply, the flux 
		gradually builds up from zero to a maximum.
 During this time the flux is called EXPANDING FLUX. This takes only a few 
		microseconds to occur.
 When the coil is removed from the DC supply, the magnetic flux collapses 
		and it is called COLLAPSING FLUX.
 Thus we can get 3 different types of flux from a DC supply.
 When the flux collapses, it cuts all the turns of the coil and produces 
		a voltage in each of the turns that is opposite to the applied voltage.
 In addition, this flux collapses very quickly and the voltage produced 
		is much higher than the applied voltage.
 Finally, there is one more important fact you need to know about 
		magnetic flux.
 When the flux is expanding or collapsing, it cuts the turns of the other 
		coil in the circuit and produces a voltage in the turns.
 BUT when the flux is stationary, it does NOT produce any voltage in the 
		other coil. It is only EXPANDING or COLLAPSING flux that induces a 
		voltage in a second coil. The first coil is called the PRIMARY coil and 
		the other coil is called the SECONDARY COIL or FEEDBACK coil.
 This means the PRIMARY coil produces a voltage in the FEEDBACK WINDING when the 
		PRIMARY is connected and when it is removed, but when it is fully connected 
		and producing STATIONARY FLUX, the FEEDBACK WINDING is not producing any 
		voltage.
 This is the secret behind the operation of the transformer and you do 
		not know the magnitude of the voltage produced by either of the coils 
		until you build the project.
 On top of this, you do not know how fast the circuit will oscillator 
		until it is built. These are all characteristics of the coil, battery 
		voltage, value of resistor, type of transistor, layout and many other 
		things. We are not going onto any of this as you can see the result and 
		measure the frequency, after you assemble everything.
 The two coils of wire makes the circuit 
		a very complex arrangement that needs a high degree of understanding to 
		see how it works. We will try to simplify everything by getting you to 
		build the circuit and take measurements.
 Two separate circuits are needed because an NPN transistor needs a 
		positive voltage on the base while an PNP transistor needs a voltage 
		that is less than the emitter.
 Combining the two circuits would need a switch to change the positions 
		of the coils and a coil of wire is simpler and cheaper to add to the PC 
		board.
 You can increase the brightness of the LED by placing a 100p to 4n7 
		across the 1k5 resistor. This changes the waveform from 8v to 7v but 
		increases the frequency to more than 1MHz and the width of the spike is 
		increased.
 The capacitor effectively stops some of the spike being lost or being 
		driven into the 1k5 resistor and now turns ON the transistor more so a 
		greater current flows. This current produces a healthier waveform when 
		the coil collapses and delivers more energy to the LED.
 The frequency increases because the transistor turns ON faster.
 
 CONSTRUCTION
 A kit of components is available from 
		
		
		
		
				Talking Electronics.
 All the components are included in the
		
		kit
		
		and everything is identified on the board.
 The only fiddly job is making the two transformers.
 This is the last job. Make sure all the other components are fitted to 
		the board before making the coils.
 Fit the NPN transistor to the board.
 Wind 40 turns on a pen or shaft 12mm dia (0.5in) and make sure the shaft 
		is tapered so the coil can be easily removed.
 If the shaft is parallel, add a match or the lead of a resistor to the 
		diameter and wind over this at the same time. Remove the wire and the 
		coil will become lose and easily removed.
 Before you remove the coil, twist the two ends together three times and 
		cut the leads short.
 Make 4 identical coils.
 Place two coils on top of each other and keep them together by winding 
		the 0.25mm wire around them as shown in the photo above.
 Do not solder the ends of this wire together as this will produce a 
		"shorted turn" and the transformer will not work.
 Tin the 4 leads and fit two of the leads of one coil to the board.
 Poke the other two leads down the holes in the board and the two LEDs 
		should illuminate because the project is COMPLETE.
 If the LEDs do not illuminates, reverse the two leads.
 When the LEDs illuminates, you can solder them in position.
 Carry out the same procedure with the PNP transistor.
 
		 Here is a photo of an NPN transistor fitted to the tester and 
		illuminating the red and green LEDs. The LEDs are very bright because 
		HIGH BRIGHT LEDs are included in the kit. With these two LEDs illuminated, you can test an individual LED, 
		including white LEDs, by fitting it to the 2-pin component header in the 
		middle of the board. The two LEDs will go out and the LED under test 
		will illuminate when it is fitted around the correct way.
 
		 The cell is held tight by soldering two wires across the top and 
		bottom when it is in position. No on-off switch is needed because the battery voltage is lower than the 
		voltage needed to activate any of the LEDs.  The unused 
		cell-position on the board is designed for a AG12 cell, just in case you 
		do not have one of the very small AG1 or AG4 cells. Only 1 cell is 
		needed.
 
 
 
			
				
					| 
					Transistor TesterPARTS 
					LIST
 $4.00 plus 
					$4.00 post
 Order a kit
 |  
					| 2 - 1k5 resistors 
 2 - 3mm red LED
 1 - 3mm green LED
 
 4m - 0.1mm enamelled wire for coils
 1 - 20cm 0.25mm enamelled wire around coils
 2 - 3-pin machine pin sockets
 1 - 3-pin component header
 1 - NPN transistor
 1 - PNP transistor
 
 1 - button cell  -  AG1 or AG4 or AG12
 1 10cm 0.5mm tinned copper wire
 20cm very fine solder
 
 1 - Transistor Tester PCB
 |  
             
				
 |  
 
    
		
			
				| 
					
						| 
						LED TORCH
						also 
						called 
						Joule Thief
 |  
				LED TORCH - JOULE 
				THIEF - INDUCTOR TESTERKit of components $3.00  plus $4.00 postage
 An 
				equivalent IC (chip) has come on the market for 10 cents and it 
				is a better chip. Here is the circuit for QX5252F:
 
				 
				Using 220uH, the circuit takes 13mA an illuminates 2 white LEDs 
				very brightly. Using 100uH the circuit takes 30mA and the LEDs are really the 
				same brightness.
 Using 33uH the circuit takes 80mA and the LEDs are just about 
				the same brightness.
 Obviously the 220uH creates the most efficient circuit.
 Here 
				is the prototype: 
				 The kit 
				comes with a PCB, all parts: QX5252 Chip, tactile switch, 1.5v 
				button cell, tinned copper wire for cell and heatshrink for 
				cell-cover, 100uH inductor, very fine wire and 1M to make your 
				own 100uH, 2 machine pins and length of fine solder, but only 2 
				LEDs and not the change-over switch.  
				All for $7.00 posted. 
				Email
				Colin Mitchell for 
				details on buying the kit.
 The 
				prototype has been built on Matrix Board and shows the 
				change-over switch used to test different LEDs.  You will get 
				the Printed Circuit Board in the kit that has been generated 
				from the layout. This is the easiest and simplest way to make a 
				PCB and avoid any mistakes. 
 The inductor has been fitted via machine pins and it can be 
				removed and different inductors fitted to see the results. A 
				machine pin is hollow and allows to poke the ends of a conductor 
				into the pin and it will make contact.
 The current taken by the circuit changes according to the 
				inductance and this will enable you to compare inductors and 
				even find the value of an unknown inductor.
 You need to use one, two or three known inductors and make a 
				table of the inductance and current taken by the circuit.
 The current may or may not be linear but we measured inductors 
				from 33uH 1,000uH and recorded currents from 80mA to 2.5mA.
 This enabled us to measure unmarked coils.
 
 HOME-MADE 
				INDUCTOR
 One more feature of this project is to wind your own inductor 
				and see if it is effective as the 100uH supplied in the kit.
 The kit comes with fine wire and a 1M resistor.
 Wind 250 turns on the resistor very carefully and as you come to 
				the end of the winding, you can criss-cross the wire over the 
				other turns to keep them in place.
 Leave at least 4cm of wire at the beginning and end.
 Now heat the wire very close to the body of the resistor with a 
				hot clean soldering iron that has been fully tinned. The wire 
				will get tinned very close to where it comes from the winding. 
				Now wind 5 turns around the wire coming from the resistor and 
				solder it in place. Break off the wire.
 Do the same with the other end.
 Fit your home-made inductor and the LED should be as bright as 
				the 100uH.
 Measure the current across the switch. It should be about 32mA.
 The voltage is being converted from 1.5v to 3.5v and each LED 
				will get slightly less than 6mA by the time you take the 
				efficiency of the circuit into account.
  This 
			project will teach you 3 things:The number of turns to create 100uH inductor, testing different 
			inductors, testing different LEDs and determining the value of 
			inductance by measuring the current.
 
				
					| 
						
							| 
							
							LED Torch
							 PARTS LIST
 $7.00 incl postage
 Email 
							Colin Mitchell for 
							details
 on buying the kit.
 |  |  
					| 
						
							| The 
							LED Torch - Joule Thief 
							project comes with a PCB, all parts: QX5252 Chip, 
							tactile switch, 1.5v button cell, tinned copper wire 
							for cell and heatshrink for cell-cover, 100uH 
							inductor, very fine wire and 1M to make your own 
							100uH, 2 machine pins and length of fine solder, but 
							only 2 LEDs and not the change-over switch.  All for 
							$7.00 posted. Email 
							Colin Mitchell for 
							details on buying the kit.
 |  |  
 |  
 
    
      | 
              
                | 
				LOGIC PROBEwith
				PULSER
 (slimline)
 Through-hole version
 
 |  
                | 
       
       Kits 
		are available for this 
		project from Talking Electronics
 $8.80 for through-hole version
 
 |  We have 2 versions of this project. Version 1 uses one-eighth watt 
		through-hole resistors and version 2 uses surface-mount components.
 
 You can decide which version you want to build and either one will be an 
		experience.
 
 And the boards now have a mechanical buzzer that produces a much-louder 
		output.
 These are all improvements and reflect the availability of components.
 The project works the same as before.  But the piezo diaphragms are 
		hard to get and very expensive.
 
 A LOGIC PROBE is just one piece of equipment to help with 
		designing/testing and diagnosing a project.
 And for $9.00 or $8.80 you can't pass it up.
 It has two features above other Logic Probes. A pulser 
		to produce a waveform that can be injected into a circuit to produce 
		"clocking" or into audio circuits to determine the relative 
		amplification of a stage.  And a mechanical buzzer to hear the presence of waveforms.
 You won't be able to listen to  very high frequency signals but many signals in a project 
		consist of scanning data and these can be detected as audio.
 This project forms part of our overall aim to get you into designing 
		circuits using a microcontroller.
 It teaches you how to use a Probe and Pulser and adds to your 
		understanding and analysis of  circuits.
 You don't need a Logic Probe until a project DOES NOT WORK.
 That's when you reach for it.
 And it is based on a very simple circuit.
 It provides all the features you need and will detect HIGH/LOW voltages 
		on 3v to 15v circuits because the power for the Probe comes from the 
		leads clipped to the power rails of the circuit you are 
		testing.
 This provides automatic adjustment for HIGH and LOW values to equate to 
		approx 50% of rail-voltage.
 The project also has a Pulse LED to show when a single pulse is 
		detected. This is actually a "pulse extender" and is handy for 
		the time when you are waiting for a single pulse to arrive to activate a 
		circuit.
 The piezo also monitors the input and you can hear the activity on the 
		line and compare one line with another.
 The PULSER mode delivers a low frequency waveform and this will override 
		some of the waveforms in a circuit to slow-down the activation of a 
		circuit to see what is happening.
 
		 
 
  The latest PCB's use a mechanical buzzer (it contains a transistor and 
		metal diaphragm and
 must be connected to the board around the correct way). It is
 shown in the circuit above and the images below. It is driven in a very 
		clever
 way by a transistor that is AC coupled to the input-line (from the 
		probe). It takes 1k to
 discharge the 100n quickly so the transistor reacts to the signal.
 
		 
 
  This is the Logic Probe  using one-eighth watt resistors.
 It is available as a kit for $8.80. (the cheapest Logic Probe kit on 
		the market)
 
				
				             
	  			This project has already been used to solve the following 
				problems: 
				No display on the Super Probe MkII project.  
				The clock pin was injected with the pulser and the Super Probe 
				MkII  showed segments on the display at a very low clock-rate 
				to prove the microcontroller was working The problem was one of the 20Mhz crystal leads connected to 0v.  
				The 8x8 Module  did not produce a display. The data and clock lines 
				were probed and it was found the data line was not connected.
				 
				The Logic Probe also helped with the input of the Point 
				Controller  project to show when the photo transistor changed 
				from LOW to HIGH.   
				The Logic Probe helped to solve a problem with the Hourglass 
				Timer project.  A track was missing !
				 
				You don't realise how many times you use a Logic Probe  
				until you keep a list of the incidents.   
				The illumination of the LEDs on the Logic Probe tell you a lot 
				of things. They show if a line is predominantly HIGH or LOW and 
				the piezo will let you hear the activity on a low-frequency 
				line. This has helped with the display section of the Stroop  
				and NIM projects.   
				 
				It won't solve all your problems, but it will quickly find open 
				tracks (traces) and let you see the signal on each side of 
				components, such as LEDs, that are not connected to the 0v rail 
				(in a multiplexing or Charlieplexing arrangement). 
				
  
							
								| 
									
										| 
										
										
										Logic Probewith
 Pulser
 Slimline
 Parts List
 for through-hole version
 Cost:
										au$8.80
										
										
										plus postage
 Kits 
		are available
 |  |  
								| 
									
										| 5
										  -  1k resistors 1  -  15k resistor
 2  -  220k  resistors
 3  -  1M resistors
 
 1  -  10n SM capacitor
 2  -  100n SM capacitor
 
 1  -  3mm red LED
 1  -  3mm yellow LED
 1  -  3mm green LED
 
 1  -  14 pin IC socket
 1  -  CD4069UB
 1  -  BC547 transistor
 1  -  mechanical buzzer
 1  -  tactile switch
 1  -  20mm x 1.2mm nail for 
										probe
 20cm red and black hook-up flex
 1  -  red alligator clip
 1  -  black alligator clip
 20cm very fine solder
 1  -  Logic Probe/Pulser PC board
										- TH
 |  |  
             
	  			  
             
	  			WHY TWO VERSIONS?We mentioned to a sales outlet that we had a new 
				Logic Probe kit and said it used surface-mount components. He 
				wanted a through-hole version for beginners.
 So we have two versions.
 The PC board is very small so we had to use very small 
				resistors. The project goes together very easily and if you want 
				to advance to soldering surface-mount, this is the ideal time to 
				start.
 You just need a pair of tweezers and a fine tipped soldering iron.
 Once you try surface-mount you will be hooked. They are faster 
				to fit and make a much neater result.
 
 USING THE LOGIC PROBE
 Connect the red and black alligator clips to the project you are 
				testing.
 This will automatically allow the Logic Probe to recognise a 
				HIGH and LOW and a change between these two values.
 It is the voltage-level at which the Logic Probe changes from 
				HIGH to LOW or LOW to HIGH that is very important.
 It must be very close to 50% of rail voltage.
 Suppose you connect the Logic Probe to a 12v supply and work on 
				a 5v microcontroller project.
 When the Probe detects a 5v signal, this will only be 5/12 = 40% 
				of the input voltage for the IC on the Probe and it will detect 
				this as a LOW !
 That's why the Probe is always connected to the project being 
				tested.
 Use the probe on lots of working projects to see how the LEDs 
				illuminate and the piezo responds to the signals.
 This is the only way to find out what to expect.
 You must compare your observations with a circuit diagram as 
				this will be your "library of resources" for future diagnosis.
 When you are working on a faulty project, you will see the red 
				and orange LEDs brightly lit and the green LED very dull. This 
				indicates the line is mainly HIGH.
 If the frequency of the pulses are between 50Hz and 10kHz, you 
				will hear them in the piezo.
 
 
 USING THE PULSER
 The project produces an output waveform of approx 330Hz when the 
				button is pressed.
 This can be injected into a circuit to produce lots of different 
				effects.
 The waveform is called a PULSER, CLOCK, INJECTOR, OSCILLATOR or 
				SIGNAL INJECTOR, depending on the type of circuit being 
				analysed (and how you want to call it).
 It is especially handy when trouble-shooting audio circuits to 
				detect the gain through a stage. Audio stages are very difficult 
				to trouble-shoot, especially when three or more sections are DC 
				coupled.    A signal injector will let you know 
				if a signal is getting through as some sections are current 
				amplifiers and the amplitude of the waveform does not increase.
 
             
	  			
             
	  			CONSTRUCTION All the parts fit on a slim-line PC board with 
				surface-mount components used to reduce the size and make to the 
				project appear very simple.
 
             
	  			 The latest PCB's use a mechanical buzzer as shown on the two 
				photo's using through-hole components. The piezo diaphragms 
				became unavailable.
 
 
  Two more SM parts are on the new PCB to drive the mechanical 
				buzzer.
 (They are not shown in this version of the PC board)
 
  
             
	  			All the values of the surface-mount components are identified on 
				the top (silk-screen) and the 10n is the same size as the 100n 
				so don't get them mixed-up. 
				
             
	  			  
							
								| 
									
										| 
										
										
										Logic Probewith
 Pulser
 Slimline
 Parts List
 surface-mount version
 Cost:
										au$9.00
										
										
										plus postage
 Kits 
		are available
 |  |  
								| 
									
										| 5
										  -  1k (102) SM 
										resistors 1  -  15k  (153) SM 
										resistor
 2  -  220k (224) SM resistors
 3  -  1M (105) SM resistors
 
 1  -  10n SM capacitor
 2  -  100n SM capacitor
 
 1  -  3mm red LED
 1  -  3mm yellow LED
 1  -  3mm green LED
 
 1  -  14 pin IC socket
 1  -  CD4069UB
 1  -  BC547 transistor
 1  -  mechanical buzzer
 1  -  tactile switch
 1  -  20mm x 1.2mm nail for 
										probe
 20cm red and black hook-up flex
 1  -  red alligator clip
 1  -  black alligator clip
 20cm very fine solder
 1  -  Logic Probe/Pulser PC board
										- SM
 |  |  
 |  
 
			
				| 
					
						| This is another piece of test 
						equipment from Talking Electronics. It tests Infra-red LEDs.
 |  A piece of TEST EQUIPMENT is a useless piece of junk that 
				hangs around the workbench until it is absolutely needed. And that's why this project was produced. It lets you know the 
				intensity of an IR LED and the quality of response when it is 
				transmitting 38kHz data. Without this project you are 
				completely frustrated. IR LEDs don't produce any visible 
				illumination and you need some sort of detector to prove it is 
				working.
 Most cameras can detect Infra-red LEDs but this project also 
				detects LEDs that are pulsing at 48kHz.
 This is the frequency used by infra-red remote controls for TV's 
				and stereos etc, but there are other very close frequencies and 
				this detector only responds to 48kHz.
 And when you have a LED pulsing at 48kHz, you need to know the 
				frequency is accurate. The IR LED receiver (on the end of the PC 
				board) is designed to detect exactly a 48kHz modulation and this 
				allows you to prove the transmitting IR LED is working 
				correctly.
 THE CIRCUIT: 
				 HOW THE 
				CIRCUIT WORKS The circuit is very simple. It consists two different sections 
				(2 separate circuits).  A transistor and IR detector detects 
				constant IR wavelengths and a 38kHz receiver detects 38kHz IR 
				signals.
 We call the IR receiver a MODULE as it contains many 
				transistors, resistors and capacitors to produce a number of 
				amplifying stages that only allows a 48kHz frequency to pass. 
				This frequency is then compared to an internally generated 48kHz 
				signal and when the two are identical, the output goes LOW and 
				the LED connected to the output is illuminated.
 The following is a block diagram of the stages. The BPF is a 
				Band Pass Filter and this stage only allows a very narrow range 
				of frequencies to emerge on the output of the block. This makes 
				it easier for the next stages to work and 
				produce a result.
 But these's one little secret that no-one has mentioned.
 The 48kHz signal from an IR transmitter must be turned ON and 
				OFF as a constant 48kHz will not keep the output active !!!!
 
 
 V4838 Vs VS1838
 There are a number of manufacturers of the 38kHz 
				receivers and some have no markings on them.
 The Vishay V4838 is more expensive than the VS1838 but it does 
				not produce false triggering in sunlight. That's why we have 
				used it. You need to be careful when buying this component 
				because some are not marked.
 
			 
			CONSTRUCTIONAll the components are fitted to the board and soldered 
			in the normal way except two items.
 The 2k2 surface mount resistor is mounted under the board as shown 
			in the image above.
 The IR receiving transistor is turned 90°  after soldering, as 
			explained below.
 
			 
			 The IR receiver 
			transistor is bent 90 degrees by holding the two leads
 with pliers 
			and twisting the moving the leads without them affecting
 the component. Do not bend them without pliers or the 
			leads
 will break off the plastic case.  
			The leads are very stiff.
 
			 The 2k2 surface-mount resistor is soldered to the lands near the 
			edge of the board
 
				 This is a close-up of the IR transistor
 and the 220R on the PC board
 
 The next batch of PCB's will have 2 improvements:
 The holes for the IR transistor will be turned 90°
 The 2k2 will be on top of the board.
 
					
						|  |  
						| 
							
								| 3  - 
								220R   all 0.25watt 1  - 2k2 surface mount  (fitted under board)
 
 1  -  IR receiving transistor (any type number)
 1  -  38kHz receiving module V4838
 
 2  -  3mm red LEDs
 1  -  BC547 transistor
 1  -  push button (tactile switch)
 1  -  3v lithium coin cell  CR2032
 1  -  coin cell holder
 1  -  20cm fine solder
 
 1  -  IR Detector   
								PCB
 |  |    |  
 
			
				| 
					
						| Mains 
						Tracerwith long probe
 
 Mains Tracer kit is available from
 Talking Electronics for $10.00 plus $4.50 postage.
 Click
						
						HERE  to buy kit.
 |  
						 This project is one of the 
				projects that has been designed to support our article:
				Become An 
				Electrician.  It's a guide for those who want to become an 
				Electrician. 
 Having tried many of the Mains Detectors on the market, to find 
				they are not sensitive enough, this project was designed with a 
				number of improvements. The output is a buzzer, rather than a 
				LED to give a very good indication of the level of 
				electromagnetic radiation. The buzzer has an internal coil and 
				transistor, to produce a self-contained oscillator. It just 
				needs DC to activate. It is not a piezo diaphragm and has NO 
				piezo element inside the case. It is a metal diaphragm.
 
 A MAINS TRACER is essential when trying to find a cable.
 It works on cables in ceilings and walls. It will chirp when the 
				light-switch is turned-on and pick up the AC in a power cable. 
				When the probe is near electromagnetic radiation, the buzzer 
				reacts and this allows you to accurately detect the location of 
				the cable.
 You can also detect the enormous amount of activity around a 
				computer (mainly the keyboard) and this may account for the 
				common occurrence of headaches.
 You can also check for activity around the head of a bed to see 
				if electrical wiring in the wall is influencing your 
				night-sleep.
 It will detect signals up to 30cm and is the most sensitive 
				detector of all those tested.
 
 
  CONSTRUCTION 
			All the parts fit neatly on the PC board.
 The IC fits into a socket with the cut-out shown on the overlay.
 The placement of the transistor is also shown.
 The buzzer must be connected with the positive on the buzzer going 
			to the hole with the "+" sign. The diode must be fitted with the 
			line on the body down the correct hole and the LED has a shorter 
			lead (cathode) down the hole marked with the arrow-head on the 
			symbol.
 
 The most crucial item to connect is the battery snap. The "cup" on a 
			9v battery is the negative, but we are making a RECEIVING snap, and 
			the "cup" is the positive. You must look at the diagram to see how 
			this is connected.
 
			 MODIFICATION200Meg resistors are not very 
			common and it is necessary to make a value as close as possible to 
			this value by using a number of 10 Meg surface mount resistors.
 
 Here is the way to place 17 x 10Meg surface mount resistors on 
			the board:
 
			 The land on the top of the board in 
			the position shown in the diagram above must be totally removed and 
			any traces of the plate-through hole material must also be removed 
			from the top surface so the surface-mount resistors do not contact 
			the 0v rail at this location. Start at one end of the board and place a resistor. "Butt-joint" the 
			next resistor to it so that as many resistors as possible can be 
			placed along the board. We are aiming for 200Meg or as near as 
			possible.
 The value of this resistor is very important as the input impedance 
			of the chip is very high and anything less than 100M will load the 
			input and reduce the sensitivity of the probe.
 The 470R resistor for the LED can be increased to 1k as we are 
			supplying a high brightness LED in the kit.
 MODIFICATION-2  
			VERY HIGH 
			SENSITIVITY 
			 
			 The completed project with the mods to make it 
			VERY SENSITIVE
 The sensitivity of the project can be 
			increased by putting a "set" on the input voltage so the probe 
			responds to a smaller waveform. This is done by adding a 10M resistor into the resistor on the front 
			end to provide about half-rail-voltage to the input.
 This will mean the input only has to rise and fall a few volts to 
			change the state of the gate.
 The "set" does not turn the buzzer on, but when the probe is placed 
			in an area of electromagnetic interference, only a small amplitude 
			signal is needed to alter the tone from the buzzer.
 The probe will detect interference from the keyboard of a lap top at 
			20 cm and household wiring at more than 30cm.
 You can check the radiation from the screen of your TV and from the 
			"Smart Meter."
 
			MAINS TRACER  - 
			CIRCUIT-2The following circuit shows how to produce a high input 
			impedance using a transistor in emitter-follower mode.
 It produces the same high impedance as the circuit above, without 
			having to use the string of 10M resistors.
 The only problem is the circuit is not biased to create the 
			super-sensitivity of the circuit above.
 You have a choice of building either circuit.
 
			 The Mains Tracer MkII PC board: 
			 MAINS TRACER 
			MkII
 Both PC boards are 
			included in the kit with all the components. You can decide which 
			board you wish to populate.  
					
						| 
						MAINS TRACERPARTS LIST
 $10.00 plus $4.50 
						postage.
 Click  HERE 
						to buy kit
 |  
						| 1 - 470R 1 - 1k for LED in place of 470R on PCB
 1  -  1M
 1  -  3M3
 20 - 10M surface mount resistors
 
 1 - 1N 4148 diode
 1 - 3mm red LED
 1  -  battery snap
 1  -  CD 4069UB  IC
 1  -  14 pin IC socket
 2  -  BC 547 transistors
 1  -  buzzer
 1  -  mini slide switch
 1  -  20cm fine solder
 1  -  10cm tinned copper wire for battery snap
 1  -  20cm 0.61 enamelled wire for probe
 
 1 - Mains Tracer  PC Board
						MkI and MkII
 (both boards supplied)
 
 Not in kit:  1  -  9v battery
 |  
 |  
 
    
      | $15.50 plus
            $6.50 postBuy a kit
 
 
  
	
	
	
	You won't need an audio probe like this very often but it is essential when 
	working with audio circuits. Audio circuits are very difficult to diagnose, test and service.
 That's because the signals are vey small and the voltages very low.
 And the problem becomes even more frustrating when you have 3, 4 or 5 stages 
	that are all DC coupled.
 You don't know where to start.
 The voltages are only correct when everything is working.
 If a transistor fails, everything changes.
 Audio signals are also difficult to trace through wiring and plugs and 
	sockets.
 It could be a short-circuit or an open track or a plug not making contact.
 All these things have happened and over the years, this Mini Audio Amplifier 
	has solved over a dozen problems and made testing very easy.
 It is just one more piece of test equipment designed by Talking Electronics 
	to help you design, service and test projects.
 It has also been used to help trace a fault in an FM bug. The voltages on 
	the front end are too small to read on a multimeter and those that were 
	taken, appeared to be correct.
 But the bug produced no audio.
 One of the faults, as I remember, was a surface mount capacitor. One end was 
	not soldered properly and did not make contact with the PC board. The other 
	fault was a cracked 22n surface mount capacitor. it would have been 
	impossible to find these faults without an audio detector or a CRO.
 I also remember a fault on a bug where the track was broken.
 But one of the most frustrating jobs I had to work on was a new PCB and a 4 
	transistor push-pull DC coupled amplifier.
 These are impossible to work n of the circuit is incorrect or a transistor 
	is faulty.
 I cannot remember the exact fault, but the audio probe solved the problem. 
	It may have been a transistor around the wrong way or a track going to the 
	wrong component.
 Even with the tester, it took a while. There is almost no other way to 
	locate these types of faults.
 
	
	 
 
  MINI BENCH AMPLIFIER
 
	
	
	
       Some of the projects you can test with the Mini Bench Amplifier are tone circuits while others are audio 
       circuits. Tone circuits and audio stages are surprisingly difficult to 
       test unless you have an audio probe or a CRO. A CRO is an ideal piece of equipment but if your budget does not 
       extend this far, the next best thing is an audio probe.
 
	
        MINI BENCH AMPLIFIER 
    CIRCUIT
 
	
	
	
       There are lots of things that can go wrong with an audio stage. It can 
       produce distortion or a “hollow” sound, go weak or simply fail 
       altogether. Likewise tone circuits can present a number of faults and it is very 
       handy to be able to “hear” what is going wrong.
 It is not sufficient to measure the DC voltages on these stages. This 
       only gives a partial picture of the conditions and does not tell you the 
       quality of the audio being processed. To determine this you need a piece 
       of test equipment that will let you see or hear what is being processed.
 Firstly we will cover the benefits and problems of using a CRO.
 The main problem with seeing the waveform on a CRO is you have to 
       interpret what you see and work out if distortion is present and where it 
       is coming from. Believe me, this is harder to do than you think.
 Let me give some examples from a TV service-man friend. He has 
       serviced some 35,000 TV sets over a period of 15 years and in that time 
       he has used a CRO on a number of occasions to try and find faults in 
       audio stages.
 One particularly troublesome audio fault occurred in an old black and 
       white TV set, so he got out the CRO to try and solve the problem.
 The audio was weak and distorted but since the signals around IF 
       transformers are very small even when the circuit is functioning 
       correctly, he could not locate the fault.
 Audio waveforms are seldom shown on circuit diagrams and it is 
       difficult to know if the signal you are viewing on a CRO is faulty or 
       correct.
 To fix the set he had to resort to the old tried-and-proven method of 
       replacing components one-by-one. The fault turned out to be a 100p styro 
       in one of the sound-IF cans. It had gone open-circuit and reduced the 
       audio. But the CRO didn't pick it up.
 There were other occasions when he tried to use the CRO but the result 
       was the same. It didn't really help.
 If you are a highly qualified audio technician and know the waveforms 
       you should be getting at each location, it will be a completely different 
       situation to trying to find an unknown fault in an audio stage. Sometimes 
       an audio waveform is very messy when viewed on a CRO and yet the audio is 
       quite clean. Other times the waveform appears to be quite good and yet 
       the signal is distorted.
 
 If the CRO was the answer to these problems, I would have no 
       hesitation in suggesting you buy one, but it can sometimes create more 
       problems than it solves.
 To produce an audio waveform suitable for viewing on a CRO, you have 
       to inject the stage with a steady waveform such as from a function 
       generator or sine-wave oscillator. You cannot simply supply it with a 
       signal from a radio station as the signal will be varying in amplitude 
       and changing in frequency. The CRO will not be able to “lock in” and 
       produce a stationary waveform.
 You cannot work on a display that is constantly moving. This type of 
       display is only suitable for amusement at a science exhibition. The 
       screen must be perfectly stationary so you can view it and take 
       measurements.
 You need to measure the output and compare it to the input.
 This is where a dual trace CRO comes in handy. On this type of CRO you 
       will be able to display both the input and output at the same time and by 
       super-imposing them on top of each other. You will then be able to see the 
       differences.
 Alternatively you can display one waveform above the other and pick 
       out the differences.
 If you only have a single trace CRO, you will need to switch from the 
       input to output as quickly as possible so the differences can be 
       detected.
 Even when you see a difference you will have to work out if it 
       represents a fault.
 An audio stage does not always produce distortion due to clipping or 
       over-drive, it sometimes sounds `hollow' or `tinny' due to the coupling 
       capacitors being too small or dried out. These types of faults will not 
       be picked up on a CRO and I suggest you save your money at this stage and 
       buy the Mini Bench Amplifier.
 It will enable you fix audio faults very easily and save you a lot of 
       frustration.
 
 THE LM 386
 The LM 386 is a high power op-amp. It is used to drive a speaker. 
       The inverting input has been connected to the negative rail and the 
       non-inverting input has been connected to a capacitor. Resistors inside 
       the chip bias this input so that it only requires about 7mV before the 
       chip turns on. This voltage is called the off-set voltage.
 When a signal is applied to the “+” input, the chip amplifies the 
       waveform and the result appears on pin 5. The gain of the chip depends on 
       the impedance of the path between pins 1 and 8. We have placed a 10u 
	between these pins to get a gain of 200.
 The chip will give a constant hum to show the circuit is working and remind 
	you that the project is ON.
 
 FIXING AUDIO STAGES
 As we said, there can be lots of problems with audio stages. Sometimes 
       they develop over a period of time, or they can be present from the 
       moment the amplifier is assembled. You can also get intermittent faults, 
       drop outs, squealing, motor-boating, distortion or simply lack of gain.
 The amplifier presented in this article is used as an audio probe by 
       listening to the loudness and quality of the audio going into the stage 
       under test and comparing it to the audio emerging from the output of the 
       stage.
 You do this by putting the earpiece near your ear and 
       listening carefully - that's why the probe has two long leads.
 We could write a book on fixing audio stages but to reduce it to one 
       page, here is the approach:
 The simplest situation is a single transistor amplifier with a 
       distorted output.
 The first thing to do is replace the transistor. Even though 
       transistors are very reliable devices, you may have overheated it and 
       this will cause the device to have a different gain and thus the voltages 
       on the stage will not allow the signal to be processed correctly (you can 
       put it back later if it is not the cause of the problem).
 The next thing is measure the voltage on the collector. Ideally it 
       should be half-rail. This allows the transistor to turn on and off THE 
       MAXIMUM AMOUNT and thus give the stage the maximum gain.
 To carry out any more investigation on the stage you will need a copy 
       of the circuit diagram. This will let you know how the transistor is 
       biased and may give details of the voltages at the various locations.
 Next look at the electrolytics. These can be inter-stage devices, 
       decoupling or emitter bypass capacitors. They can dry-out and lose their 
       capacitance or go open (very rarely) or go short-circuit (very rare). 
       Tantalums can also go short-circuit as they are susceptible to high 
       voltage spikes that puncture their ceramic substrate.
 If the transistor has an emitter by-pass capacitor in the form of an 
       electrolytic across the emitter resistor, the stage gain will be severely 
       reduced if the capacitor (electrolytic) has lost its capacitance (dried 
       out).
 A faulty inter-stage capacitor (one that connects the output of one 
       stage to the input of the next) can be checked by placing the probe one 
       side of the capacitor, then the other. If the audio level drops 
       considerably, the capacitor is not passing the signal and may be faulty.
 If you have replaced the transistor with another type, the voltage on 
       the collector may be different to that specified.
 If it is lower, the transistor has a higher gain and the base-bias 
       resistor must be increased. If it is higher than expected, the base-bias 
       resistor must be decreased.
 This only applies to simple self-biasing stages, where the base-bias 
       resistor sets the collector voltage for the stage.
 Resistors rarely give trouble except if they are of an old style or in 
       a position where they get hot.
 If hum is present on the audio, the fault will lie in the filtering of 
       the power supply. If a squeal similar to a feed-back squeal, (as heard 
       when a microphone is too near the speaker of an amplifier), the fault can 
       be in the decoupling capacitor. This is generally a small value 
       electrolytic (10u to 100u) near the stage it is protecting and will be 
       associated with a low value resistor on the power rail. The electrolytic is 
       connected across the power rails.
 
 This electrolytic can also produce a fault similar to the putt-putt-putt 
       of a motor boat exhaust system, bubbling through water.
 The Mini Bench Amp has a volume control in the form of a gain control, 
       to vary the output volume from the earpiece. The approximate gain is 
       marked around the control.
 An additional probe can be connected to the board via a small socket 
       and this will allow the Mini Amplifier to be brought up to your ear so 
       you can listen to the audio.
 
 CONSTRUCTION
 Everything fits on the PC board supplied in the kit.
 
	
	The IC socket is fitted so that the notch at one end corresponds to 
       pin 1 and covers the cut-out on the overlay. This helps when fitting the 
       IC at the end of assembly. The cathode of the LED is identified by a flat side on the body of the 
       LED and this is the line on the symbol on the overlay.
 
 
       
       
       
        
        
        
          | Mini Bench Amp Parts list
 $15.50 plus
            $6.50 post
 Buy a kit
 |  
        
        
          | 1 - 1k 1 - 10k mini pot with shaft
 1 - 100n monoblock capacitor
 1 - 10u 16v PC mount electrolytic
 2 - 100u 16v PC mount electrolytic
 1 - LM 386 N1 400mW amp chip
 1 - 8 pin IC socket
 1 - 32R mini speaker
 1 - 3mm red LED
 1 - battery snap
 1 - 9v battery
 1 - SPDT slide-switch
 1 -  long nail for probe
 1 - black alligator clip
 1 - 25cm black hook-up wire
 1 - 10cm 0.5mm tinned copper wire
 1 - MINI BENCH AMP PC Board
 
 Kits for
                 
       
  
             MINI BENCH AMP can be obtained from Talking Electronics:
 http://www.talkingelectronics.com
 |  
 The three electrolytics have a line down one side indicating the 
       negative lead. The board has the positive lead marked with a small plus  
       ("+")  sign.
 The only other item needing a little care is the battery snap. It is 
       removed from the plastic covering and the two lengths of wire snipped 
       off, the two eyelets are tightened by hammering with a centre-punch. It 
       is then fitted as shown in the following three diagrams:
 
           
             
               |  | Fig1a. 
               The bottom of the board is shown. The wire is looped from the 
               bottom and twisted. Note the polarity of the battery snap. 
 |  
               |  | Fig1b. 
               The battery snap is pushed up to the board and the twisted wires 
               are cut short. 
 |  
               |  | Fig1c. 
               Both the top and bottom of the board are soldered to the battery 
               snap to keep it firmly in position. 
 |  The 9v battery is clipped directly to the board via the battery snap.
       The optional probe uses red hookup wire and an alligator clip otherwise 
       use a paper-clip or nail soldered to the end of the board.
 The paper clip must not be cut with side-cutters as it is made from 
       hardened steel and will damage the cutters. The only way to 
       cut the clip is to file a niche in the wire and bend it back and forth 
       until it fractures. This probe is then soldered directly to the board 
       with some wire loops that add strength. It is called the active lead as it 
       goes to the ‘active’ input of the chip.
 The ground lead uses the black hook-up wire and has an alligator clip 
       soldered to it.
 All the other components are fitted close to the board and leads 
       are snipped  close to the board after soldering. Fit the IC and 9v 
       battery and the project is complete.
 
 IF IT DOESN'T WORK
 Switch the Mini Bench Amp on and turn the gain control to maximum. Touch 
       the active probe with your finger. You should hear a slight buzz from the 
       speaker. This is a quick test to show the project is working. If nothing 
       is detected, you should follow these steps:
 If the power LED doesn't come on, the most probable cause is a flat 
       battery or the battery terminals not making contact.
 Also check the placement of the LED as it may be around the wrong way.
 Next check the current taken by the circuit, across the switch (with 
       the switch in the OFF position). It should be about 10mA.
 If no sound comes from the speaker, measure its resistance with a 
       multimeter. It should produce a slight `click' when you do this and 
       measure about 32 ohms.
 Check that pin 1 of the IC is near the cut-out on the overlay and see 
       that all the pins of the chip are entering the socket. Sometimes a pin 
       bends over and does not make contact. Also make sure all the pins of the 
       socket are soldered to the board. This applies to all the other 
       components. Finally, make sure the positive of the battery goes to the 
       positive rail on the board and the negative goes to the negative rail.
 There is little else that can go wrong and the project should be 
       working by now.
 
 USING THE MINI BENCH AMP
 All you have to do is connect the ground lead to the project you are 
       testing, switch the Mini Bench Amp on and also the project you are testing. 
       Use the probe or the active lead to probe various points on the 
       project under test and listen for the audio. The gain control on the 
       Mini Bench Amp is very similar to a volume control and will allow you to hear 
       the audio without too much over-drive.
 Most amplifying stages have a gain of about 50 - 70. Some will have a 
       gain of about 100 but this is about as high as you will get.
 It is impossible to describe how to determine if a stage has high or 
       low gain, merely by listening to it. The only way to work out a gain 
       factor is to use a CRO.
 One clever way to fault-find a project is to get another identical 
       unit and compare one with the other.
 To do this you need to set both beside each other and join the 
       ground lines together. Turn them both ON and you can then probe each 
       stage and compare one with the other.
 
 If you have had the frustration of trying to diagnose an audio stage, you 
       will find this project absolutely essential.
 
 |  
 
    
      | 
              
                | 
				Servo Tester
 Kit is available from
 Talking Electronics for $15.50 plus $6.50 postage.
 Click HERE 
	 to buy kit.
 
 |  This project has 5 different names and 5 different uses. REMOTE BOOM GATESIt is also know as, and is used in these projects:
 
 GRIPPER
 SERVO TESTER
 CONTINUOUS ROTATION SERVO TESTER
 POINT CONTROLLER using SERVO
 (these projects are on TalkingElectronics.com 
		website)
 
 It connects a knob on a potentiometer to a servo so you can control the 
		output as fast or slow as you turn the knob.
 If you fit a continuous servo, the output will increase in RPM as you 
		turn the knob and rotate in the reverse direction when you turn the knob from 
		the mid position to the other end.
 A CONTINUOUS ROTATION SERVO is different from a normal servo and you 
		need to read our CONTINUOUS ROTATION SERVO project to understand how it 
		works.
 
 The project uses a CCPM servo control module that allows you to control 
		the output of the servo as slow as you like, via a pot on the module.
 This module fits on top of the printed circuit board via connectors and 
		has a power supply to deliver 5v5 to the module.
 The board can be mounted with 4 screws before the module is fitted and 
		you can provide 12v AC or DC and the project will work.
 The input voltage can be as low as 9v AC or DC, but not higher than 12v 
		AC or DC as the regulator transistor will get too hot.
 
 CCPM SERVO MODULE
 The heart of the project is a SERVO CONTROL MODULE.
 It is fitted to the Printed Circuit Board with stand-offs (connectors). 
		The images below show the  CCPM SERVO MODULE with plastic cover.
 The next images show the connectors fitted.
 
		 
		Module with 90° connectors attached 
 
		 
		 
		  
		CIRCUIT:   
		 
		The circuit has been drawn to follow the components on the board to make 
		it easy to see what the components do. The 4 diodes are a bridge to allow either AC or DC and it does not matter 
		which way the power leads are connected.
 The transistor produces a 5.5v rail for the CCPM module. One or two 
		servos can be connected to the pins on the left-hand-side. We have only 
		shown one set of pins on the circuit - but there are two sets.
 Rotating the control knob will activate the output of each servo at the 
		same time.
 
 
		CONSTRUCTION  
		All the parts fit neatly on the PC board.
 The transistor, diodes, electrolytic and LED are identified on the 
		board and must be fitted correctly.
 The screw terminals allow the board to be easily wired to your 
		layout. The 2-connector block goes to the power supply.
 
		HOW IT WORKS Once everything is connected, the control knob on the CCPM 
		Module will turn the arm on the servo clockwise or anticlockwise at the same speed 
		as you turn the knob.
 The module has a SELECT button that activates the servo automatically 
		and moves the output fully in one direction and then the other and 
		constantly repeats.  Pushing the button again makes the servo go to 
		centre position and stay there.
 
 
  
    | PARTS LIST$15.50 plus $6.50 postage.
 Click
		 HERE
      to buy kit
 |  
    | 1 - 470R 1 - 4k7
 
 1 - 100u 25v electrolytic
 
 4 - 1N 4004 power diodes
 1 - BC338 transistor
 1 - 3mm white LED (high bright)
 1 - 6v2 zener
 2 - 3pin male headers 90°
 2 - 3pin male headers
 4 - 3pin female headers
 1 - CCPM Servo Control Module with pot
 1 - 2-Connector screw-terminal block
 
 1 - Remote Boom Gates PC Board
 |  
 |  Email me with any changes or 
		improvements or additions you would like to be included:Colin Mitchell
 These projects are also on Talking Electronics.com website and will 
		contain more information.
 1-11-2017
 |